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RT100
Robotic Operator
 
  
 

A NEW GENERATION OF "ALTERNATIVE LABOR FORCE" FOR YOUR CLAMP CARRIER

Fifty percent faster than its predecessors, the ROBOTIC OPERATOR - model RT100 marks the advent of a new generation of smooth running Clamp Carrier Automation Systems. The RT100 will allow you to boost the productivity of your panel assembly operation while keeping your labor cost under control.

The RT100 has been redesigned from the ground up. It includes the most advanced design features for precision assembly, flawless task execution and utmost dependability. It is available as a modular upgrade on your existing clamp carrier or as part of a new Doucet SRH or SRX Clamp Carrier.

 

25 INNOVATIVE FEATURES AND CHARACTERISTICS
     
The fastest robotic
operator on the market		 tightens 6 clamps along a 8 foot raceway, rotates to the next section and loosens the 6 clamps on the next section in less than 35 seconds
More power features a 10 HP hydraulic power unit
Faster carriage up to 160 feet per minute roving carriage
Faster pistol up to 500 rpm tightening / loosening pistol
Smoother carriage operation acceleration / deceleration by proportional flow control valve
Smoother clamp rotation section indexing by a proportional flow control valve
Improved homing accuracy zero backlash rack and pinion carriage drive with interactive positioning control
Compliant tightening pistol rubber mount on floating axis, extends butterfly nut life cycle
Improved structural rigidity truss style offers improved load bearing capacity
Improved hold-down feet truss style offers more even force distribution
Plug-n-play installation floor mounted pedestal with levelling heels
Self-contained unit clamp rest and carriage base integrated in one single unit
Simplified hydraulics only 2 primary lines with a 6-way hydraulic valve
More uptime no power unit preheating required
New programmable controller with Ethernet card for remote diagnostic via the Internet
Redesigned operator console pictograms on basic model or, optional interactive panel view
Improved safety of operation foam filled emergency bumpers for truly effective protection
Quieter operation featuring a silent (62 dB) hydraulic pump
Improved ergonomics 17° workstation position for clamps up to 40"
31° workstation position for clamps 42" and longer
Wear free clamp rest assembly 1" diameter pivots with bushings
Extended life cycle tempered steel carriage wheels and race tracks
Wear free pistol unit assembly tempered steel pistol unit carriage wheels and tracks
Easy to maintain quick access to all mechanical and electronic components
Innovative frame construction precision laser cut components
High precision assembly welded mortise and tenon construction

With all these advanced features offered at a very advantageous price, you might want to consider acquiring a RT100 in the immediate future. There is no need to let your competition gain on your market share or labor cost eat away at your profitability.


 



  

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Automatic Overhead Loosener
 
  
 

 

The Overhead Loosener automatically loosens the clamps holding the panels in the section above the carrier's workstation while the operator lays-up, flattens and tightens the next panels. The system also indexes the carrier forward automatically. That approach enables
you to retain total control over the flattening and tightening of your panels, while reducing the time devoted to gluing panels up to 30%.

 

SPECIFICATIONS - DE

DESIGN
Modular design for easy integration onto new or existing DOUCET SRH Clamp Carriers
DESCRIPTION
A 5 H.P. power unit complete with a 7 g.p.m. pump and adjustable flow control valves
for single operator – workstation systems
A 7.5 H.P. power unit complete with a 10 g.p.m. pump and adjustable flow control valves
for dual operator – workstation systems
An electrical control panel with the system’s programmable controller
A motorized bi-directional carriage mounted on an overhead
raceway one section above the carrier’s workstation, including:
- a self-centering, self-engaging hydraulically motorized loosening tool
- a pneumatic retractable overhead rest to support the clamps during loosening
- sensors detecting the location of each clamp and the presence of a panel to be released
For a higher production requirements, the carrier's workstation is
equipped with two operator workstations, including two hydraulic
tightening tools and two pneumatic panel flatteners
OPERATION
The automatic routine includes indexing the carrier to the next available section then,
loosening clamps, by-passing clamps without panels as the carriage travels to its standby position.
The automatic mode is complemented by action keys initiating part or all of the sub-routines
in manual mode
Programmable adjustment of the clamp's front to rear opening (on carriers with standard clamps only)

 
 
 

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