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GRADING &
NESTING SYSTEMS

ENS - ERGONOMIC NESTING STATION
 
 
 

SPEEDING-UP PACKAGING BY MINIMIZING UNPRODUCTIVE MOTIONS



Upon exiting your End-Matcher, Flooring is kept good face up in exit sequence
"Select Grade" Flooring is allowed to pass through without intervention
Lower volume Grades and "Re-Work" are retrieved by the grader(s)
Nesters retrieve flooring from a Reserve Belt for assembling their Bundle on a pneumatically retractable Nesting Platform
A Belt Transfer Device evacuates completed Bundles
A Collision Avoidance System regulates Bundle Traffic all the way to the Strapping Machines
On expanded Systems, strapping of all Bundles and of stacking of "Select Flooring" is done automatically, and production data is collected in the process

 

Basic Grading and Nesting Solution includes

  

1

A Grading Conveyor for visual inspection of Flooring exiting the End-Matcher

2

Three (3) Conveyor Belts one for each Flooring Grade

3

Four (4) Ergonomic Nesting Stations ENS with their Reserve Belts

4

A Transit Line and a Staging Conveyor for Nested Bundles

5 A PLC to regulate Flooring Volume distribution and Nested Bundle transit

 

EXPANDED GRADING & NESTING SOLUTION INCLUDES

  

More Ergonomic Nesting Stations with Conveyor Belts and Reserves

In high speed system, a board sequencer is added for "Select Grade" flooring automatic pass through

System Controlled Strapping Machine(s)

Automatic Stacker for "Select Flooring"

Production Tracking and Inventory Input System